Robotic Safety in Warehouses

Robots are transforming warehouse operations by increasing speed and efficiency. But wherever automation and people interact, safety must come first. In robotic applications, the risks are real and proper protection is essential to keep both workers and processes safe.

Key risks of robotics

Robotic picking systems, such as picking robots and automated picking systems, operate at high speed and often in tight spaces. Without clear separation and smart safety planning, people risk injury and operations risk interruption.

Here are some key risks of robotics:

High-speed motion increases impact risk
Unguarded zones expose workers to crushing and shearing hazards
Dropping or shifting loads pose injury risks
Collaborative robot appplications may appear safe, but tools and payloads still present danger
Shared workspaces need clear physical or visual separation

How Axelent helps protect robotic applications

Axelent provides modular safety systems that match your specific layout, flow and risk profile. We support both industrial robot cells and collaborative robot areas offering guard fencing, pedestrian barriers and awareness solutions that ensure safety without slowing down your automation. Our solutions are ideal for protecting robotic picking, automated pallet picking, and automated storage systems in modern warehouse environments.

Axelent can provide:

Guard fencing with interlocks for industrial robot cells
Awareness barriers that guide people away from needlessly entering robotic collaboration areas
Smart zoning and access control for mixed work environments

Explore robot picking areas in our virtual showroom

Automated packaging system in a warehouse, enclosed with safety fencing and equipped with control panels

Safety in automated warehouse picking

Robotic systems deliver precision and uptime. But in areas where robots and people interact like picking zones or transfer points risk increases. That’s why safety needs to be planned from the start. Collaborative robot applications, though designed to be safe, still carry risks due to end-of-arm tools and transfer interfaces. In tight layouts, such as in AS/RS systems or brownfield facilities, the need for well-placed barriers and zoning is even more critical.

Plan for compliance from the start

Our safety systems follow international standards and can help you avoid costly redesigns and ensure your robotic zones are legally compliant and functionally safe.

Our safety solutions are developed to meet:

ISO 13857 / ISO 13854, compliance is supported through machine guarding to meet reach-through protection and required safety distances. Adjustable panel heights and floor gaps match various risk zones. We apply clearance tables from ISO 13854 to help you avoid crush and shearing points.
ISO 14120, general requirements for guards, covers design, materials and installation of fixed and movable guards for machinery.
EN 619, applies to conveyors interfacing with robots especially at picking, loading or transfer points. The layout should ensure that conveyors near robots are protected as required by EN 619.
ANSI B11.19, US standard for risk reduction measures. Defines performance and integration rules for safeguarding in the US market.

Protect automated warehouses

Automation & Robotics Safety Solutions

Storage & Buffering

Safety Solutions for Automated Warehouses

Get in touch with us

Do you have any questions about warehouse automation safety? Do you want to discuss your project or get tailored advice? Our safety specialists are here to guide you every step of the way. Axelent helps you create safety that works in sync with your robotics. Send us your layout and we’ll help you design a solution that protects your people without slowing down the process.

Sebastian Jiteg

Global Sales

Project Manager

+46 (0)370-37 37 42

Show email address

+46 (0)370-37 37 42

Russell Harris

Global Sales

Global Account Director

+44 79 57 56 65 69

Show email address

+44 79 57 56 65 69

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Explore Axelent’s digital showroom to experience our warehouse safety solutions. Discover modular protection systems in operation, learn from customer case studies and visualise how our safety solutions fit seamlessly into automated workflows.

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Plan with confidence

Simplify your safety planning with Axelent Safety Design. Quickly create customised layouts that ensure the right protection for your project, while supporting risk assessment and compliance from the earliest stages. Save time and avoid costly redesigns.

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Axelent Safety Book

Your guide to compliance

Axelent’s Safety Book provides clear, practical guidance on international safety standards and how to apply them in automated warehouses. It’s a comprehensive resource that supports your team in making informed safety decisions and maintaining compliance throughout your project lifecycle.

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